how to finish the inside of a quonset hut

Its fully insulated and includes a small, electric baseboard heater. If youre considering building a hut 30 wide or smaller, this technique could be great for you read on! Theres something really great about the open-ended shell of a Quonset hut. I did a little bit of night sky photography on this trip. The help I receive from my brother Duane has been a big bonus. How do you gain access to read the archives? Your email address will not be published. Would you Happen to know the length of the threaded rod for framing using 24 or do I have to buy longer and cut down? The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24's) to the metal, so that you can have some spray foam insulation put in, and then use the 24's to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. It lists the months and when you click on one, it shows you all the posts for that month. Im in the process of building one as well but looking for solutions for the roof caps. Masonite is an engineered wood which gives the inside of the Quonset hut a warmer finish, insulates and reinforces the walls. Im building one in northern AZ. The building was designed in 1941 by a team of engineers at Quonset Point Naval Air Station in Rhode Island, hence the name. We are planning on doing something light and thin up there, like paneling or corrugated metal. The building I purchased included three sides. Or are you just tired of the same old same old and want something unique and beautiful? By the end of WWII, an estimated 150,000 units had been built around the world. Uses included housing at Universities, hay barns for farmers, smaller models for milking sheds and storage, repair shops, and other small businesses, as well as use as temporary churches and Sunday school space. Our building is situated on a slope, so water can escape from under the concrete slab should any get underneath. The best places I know for inspiration are Pinterest or my Facebook group. Your mileage may vary; do your own due diligence and hire a local expert familiar with your local conditions and building codes when in doubt. So for now you can get to the FB group at https://www.clevermoderns.com/group (that will redirect to the group). ft., the Quonset Hut never became as popular as stick built structures. Vents The structure had to be able to be set up quickly by untrained personnel and had to serve a variety of purposes. The components of the building were delivered on three pallets. The corrugated, arched wall design is self-supporting. Your email address will not be published. I suggest you contact SteelMaster buildings directly with this question. An early adopter of the tiny house life shares her wisdom for living well while living small. After World War II, a number of surplus Quonset huts found there way into civilian life for use in both residential, commercial and agricultural applications. The question is this: Does anyone know how do the interiors get finished if you were going to put walls/ceilings in them? The other big building task we took on was to get one of the side window boxes installed. We are in the process of framing the living room and kitchen. It took the three-man Amish crew four days to finish the south wall, including installing the windows and doors. Or want to see some latest Quonset hut interior designs and ideas? I have some ideas but I would still like to see how others did theirs for additional ideas. Were calling our solution the plywood arch method because, as the name suggests, it employs an arch we built out of plywood to support the ceiling framing. But in my design, it is really just fancy formwork to hold up the rebar and shotcrete that will actually support the earth. When we live here full time, well sustain a flock of chickens year-round. While I think it may be possible to purify the cistern water to make it potable, at this time we purchase treated water for cooking and drinking. Lightweight and easy-to-erect, Quonset huts are corrugated steel buildings with distinctive rounded or arched roofs, creating sort of a long half-cylindrical shape; the side walls can be curved or straight. Department of Archaeology & Historic Preservation Here again we had trouble with the factory parts provided by SteelMaster. Move inside, and rather than being able exploit their soaring curves as part of the living spaces, you end up trying to square things up, leaving strange voids. Ive always dug their style40s/50s utility/war surplus type stuff especially when used as auto repair shops and garages. Perhaps someday well take some of the end panels back out and frame in some windows on this wall. https://www.clevermoderns.com/quonset-loft-house-end-wall-attachment/, Announcing The Quorum The Quonset Forum. Since MOTHER EARTH NEWS was first published back in 1970, weve dreamed of improving the quality of our lives and being self-sufficient. To withstand wind and weather and secure the 30-year warranty, these steel buildings must be attached to the earth, either by narrow concrete footers along the base of both sides of the structure, block or wood walls erected to support the structure, or a concrete slab the full width and length of the building. Here's the calculation: a traditional house-building will need approximately 2000 sq. As you're suggesting, you could spray foam the interior. Emulate the ribbed design of Gothic architecture when finishing your Quonset hut. Our first challenge was to erect a building we could live in during the spring, summer, and fall, and store our garden equipment in during the winter months. Similar to the way we framed our Headquarters Hut. Quonset huts are easy-to-spot, rainbow-shaped living structures that are traditionally fabricated of sturdy metal. With over 6,000 members and counting, the Facebook group has grown into an amazing resource all of its own! The windows were fabricated too wide to fit the openings in the arches. Break out your woodworking equipment to craft 3D dome embellishments fashioned of delicate wood ribs that emulate woodwork found on the ceilings of Gothic interiors. The ribs weigh 5000 lbs each, so I couldnt roll them out across the gravel or dirt. The local approach to wastewater handling is a sand mound. Follow us on Instagram and Facebook. Because these new steel arch sections were were bolted to the rest of the Quonset hut, which was already bolted and concreted to the slab, and because they were very heavy, I wasnt too worried about the new section blowing away. But people, out of curiosity or nutritional reason, might be interested in trying some other type of eggs, like duck eggs. The solution was to build only 2/3rds of the Quonset hut on the slab floor. Every project is different and unique, and what worked for us shouldnt be taken as a recommendation as to what will automatically work for you. In that case, A.J. Learn more and request to join the Facebook group here. A quonset hut requires a Radiant barrier, Vapor . How cost-effective this approach would be is another question entirely, of course. We just glued and clamped and screwed it all together as we went. First we used a tape measure to find the radius we needed, which we drew on a sheet of plywood. Build a conventional core with (Downstairs) dining in the center, utility and bath on the left and kitchen on the right. Eventually we expect to live in Pennsylvania year-round, but for now we enjoy exploring the South during the winters, leaving Pennsylvania after the harvest and returning in time for spring planting. Both were insulated with ccsf approx 20 years ago and are holding up fine. In the near future, we expect to invest in a solar panel to power the toilet, which the company offers. eHow may earn compensation through affiliate links in this story. Kevin, SorryThis particular building is a 3050. A pretty encouraging sign! To address our meat (and egg!) Our building, an S Model, was manufactured out of 22-gauge Galvalume steel. Learn how your comment data is processed. During last summers stay at the farm, we tripled the size of our garden, adding 50 blueberry and raspberry bushes, 13 beds for beans, pumpkins and asparagus, a two-bin composter, and a few fruit and nut trees. As the interior space of a Quonset hut is unobstructed, it provides a large and open interior. Exposed duct work run along the floor/wall junction. Dining would be open to the living end. I love how the bolts glimmer in the moonlight with the Milky Way in the background. By the end of the week there were lots of people volunteering and I was buying a few extra half inch sockets and wrenches so there would be tools for everyone. Curious about Quonsets? The source of our 40-foot-by-40-foot building was SteelMaster, a company founded in 1982. of floor space (a good part of it was unusable due to the slopping sides) was too small to serve as a family home, or commercial application. Drop your info below and Ill start you off on my email tutorial series. ThankYa, My build also required a workshop to build the other components, and the Quonset hut is something that could be . They are timid but super charming, and they are starting to seem less afraid of the construction than they were at first. What does it take to live in a tiny home? Each panel had to be checked, measured, and cut. The T-Rib Quonset hut was very closely modeled after the Nissen Quonset hut, but there are a few design differences such as the fact that the exterior has corrugated metal and the interior has masonite. Headquarters Electrical System Compared to chickens, guinea fowl are low-cost, low-maintenance, and do a standout job as chemical-free pest control. Save Photo Quonset Hut- Oceanside Elysian Contractors, Inc. This thermal bridging as its called, is an issue in any conventional wood-framed building, and is not an issue that is specific to Quonset hut homes. Do you still design or shall look around where I live in northern Ohio. If you insulate the exterior you end up with, as Dana suggests, some protective coating. The idea is to have one put up, and put a 2-story apartment in one end, and build race cars and hot rods in the rest of it. Only a couple of the smallest panels were ok to install without modification. The basic Quonset Hut came with multiple pieces of curved steel ribs for the frame; a one-inch tongue-and-groove plywood floor; wood fiber insulation between an outer shell of corrugated metal and an inner lining of Masonite; plus doors, windows and a chimney. Many Quonset huts round shoulders are hidden behind false fronts. Not only did they remind veterans too much of service life, but the Quonset 20, with just 960 sq.ft. . The depth of the arch was about 9 1/2. Ours is 30x40. The entire south-end addition included the interior load-bearing wall, the stairs, the second floor, the electrical wiring, the plumbing, kitchen cabinet and countertop installations, exterior decks, and lots of other interior and exterior work. Here we have two layers forming approximately half of an arch, placed so that the joints are staggered, and at the far end its only one layer. We used coupling nuts and threaded rods to bolt the wood wall to the metal wall. Measure the area, calculate the ceiling arc and make a rib pattern of brown Kraft paper. It's pretty basic, just a subpanel and some outlets. Thirty years ago, thermal bridging wasnt seen as a big problem, but in more recent years the building scientists have started taking on thermal bridging as one of the problems to solve, in order to make buildings more energy efficient. Required fields are marked *. The complete source for building, designing, and remodeling green homes. One storm was particularly intense and I captured about a minute of video with my phone. While I like the look of the open joists, theyre not intended to be left exposed, as theyre rough cut, with excess glue and machine cutting marks exposed. Constructing a Quonset is a breeze. 130 Planning and Building Your Tiny House. Drop your info below and Ill start you off on my email tutorial series. The plumber had more work to do to finish hooking up our cistern and pump so that we could get water pressure in the building. We mounted some plywood around the door to attach the conduit to, and I used blue tape to map out where the conduit would be attached. Stran-Steel issued a press lease in late 1946 which listed 257 adaptations. Get DIY high chair plans that are easy to make with simple tools at home. This is the only room well need to heat during the winter while were away. Im planning on using ridged foam board insulation and than covering that with metal siding/roofing. At each end of the arch we built a little wooden base, which was supported on 1/4 shims in lieu of using pressure treated material to get it up off of the concrete. The corrugated arch-style building that we used is based on the Quonset hut. The base plate is the weakest link in the whole assembly as far as potential for leaking. I have used it to weld steel arches, store materials, and most importantly, to form my large concrete ribs. If I can get a chance to go back through and see if I can figure out what video that might be Ill leave it here. The two-story buildings were custom-engineered to achieve the height required for the second floor. Our primary task for this visit was to frame up the wood stud walls enclosing the bathroom in the Headquarters building. Pros and Cons of Eating Duck Eggs vs Chicken Eggs. Then do that whole thing all over again and you end up with one big arch, four layers thick. Exposed duct work run along the floor/wall junction. Is a wood frame house cheaper than steel? Curious about Quonsets? Today scattered across the State you will find just a handful of Quonset huts most being used for agricultural purposes, repair shops and small business shops. Good luck. And from what I hear, the water quality is about the same. You don't need much, however. My end walls are going to be made of 26 boards on the lower eight feet and then 2x4s on the upper half. One co-worker even volunteered his whole family of very capable teens. Spray foam insulation left natural, covering up conduit runs to suspended pendant lights. Anyway, it was windy and we didnt want to try erecting Quonset sections with just the three of us. Quonset Hut Home The Briedes knew they wanted to rebuild after Katrina, but they just werent sure how to approach the task or what type of structure to choose. The building was designed in 1941 by a team of engineers at Quonset Point Naval Air Station in Rhode Island, hence the name. Coupling nut available here. Closed cell polyurethane bonds well to metal, and even if it separated from the metal it is sufficiently rigid & structural to form a self-supporting free standing monocoque if formed in an arch. I wanted a 3 car garage for practical purposes and decided to use a Quonset hut to form the wider span. Were super excited about how this is coming together. Notify me of follow-up comments by email. As a result the Navy let out another contract to the Stran-Steel Company, who improved upon the design and soon took over a bulk of the production. All contents copyright Clever Moderns, LLC 2015-2023. Partitioning off too many spaces and dropping a finished ceiling just builds a building within a building. Now when we have the foam insulation sprayed in, there will be a continuous layer of insulation that is uninterrupted by the wood. If you follow me on Instagram or are a member of my DIY Quonset Dwellers group on Facebook (both of which I highly recommend, btw) you have probably seen some sneak preview images of whats to come in this post. We see them a lot on the property. The concrete floors were stained to create a finished look. Reportedly a team of ten could build a typical twenty-foot Quonset hut in one day. Theyll be frozen, canned, or eaten. A Medium to large-scale Quonset house may cost somewhere between $5,000 to $35,000. Adding skylights is another way to allow the sunshine to make that steel shine. I figured I would come back and take care of the anchor bolts next time. Dining below, adjacent to the kitchen etc. Required fields are marked *. Add the illusion of more room and reflect light emanating from windows and glass doors by choosing white or another light color as your paint choice and then use it throughout the interior of your Quonset hut so it optically expands the space. That's why we want you to save money and trees by subscribing through our earth-friendly automatic renewal savings plan. Images may not be used without permission. 144K views 3 years ago Watch as SteelMaster Buildings customer Tom W. gives you a detailed tour of his Quonset hut home, along with some helpful tips. We were also rewarded with possibly the most dramatic sunset we had ever seen. This is definitely easier to explain with photos! The drawback with bolting the wood directly to the metal shell is that the wood typically acts as a thermal bridge and conducts some amount of the heat to the exterior. We will have no debt related to the farmstead, and expect to generate some income from our labors through the sale of our excess crops, shiitake mushrooms, and honey. The clouds were slowly, constantly swirling and evolving, and it went on for at least 45 minutes. This post contains affiliate links, meaning I get a commission (at no additional cost to you) if you decide to make a purchase through my links. If you're about to finish the interior of this type of shelter, take a few design liberties so the result is unique, fun and comfy -- and don't forget to hang the "Quonset Sweet Quonset" sign when you move in. The question is this: Does anyone know how do the interiors get finished if you were going to put walls/ceilings in them? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. Although this isnt the most dramatic night sky image of the Quonsets that Ive taken, Im really fond of it. Theres no way these photos can do justice to the sight. We live in Tn. Paste a nature mural on the wall, beginning at the rail line and attaching the mural panels up toward the ceiling. Install chair rail halfway up dome walls on both sides. Thank you. We chose to install a full slab featuring an 8-inch-by-12-inch perimeter concrete beam. The floating slab sits on a foot of gravel. The most common way to finish the interior of a Quonset hut house is to bolt some wood framing (usually 24s) to the metal, so that you can have some spray foam insulation put in, and then use the 24s to attach drywall or plywood or whatever you want for your interior ceiling/wall finish. With the end wall up, we started the wood framing. The purpose of those kinds of buildings is cheap clear span space. They did know that they wanted something that could withstand hurricanes and other forces of nature as much as possible. I plan on putting 1/2 OSB on the outside then cover it with Hardy Lap Siding or just Hardy Board 48 sheets. Im thinking a pair of doors like a hangar has, that open the entire end of the building. 2) Underneath there where you cant see it, there are a couple of holes drilled through the vertical leg of the base plate, with lag screws going into the 46 block. In today's Q\u0026A, Earl talks about Quonset hut end walls, explaining how he put together the end walls that came with his huts. These panels were 16 gauge, which is .06 or about 1/16 of an inch thick. I will probably write a longer post on just this topic, so if youre interested in more detail on the window boxes, you might leave an encouraging remark for me in the comments asking me to elaborate. This might actually be one of those circumstances where a couple of solar tubes could be useful for daylighting if the ends don't gather enough light. The steel ribs went up very quickly. Apart from that, it went together relatively easily. You may also want to apply tape over the cut tip of the pin to avoid someone getting cut. We found everything pretty much as we had left it. Closed-cell spray foam is used to insulate the exterior side of giant stainless-steel wine tanks (huge outdoor tanks), and it seems to work for that application. This project is a work-in-progress and everything depicted in this photo essay of a not-yet-complete structure may not meet code. by Earl | Oct 8, 2019 | Building the Quompound, Headquarters Hut | 6 comments. Now I need an architect to design construction drawings. Russell Mullin shares ways to plan, design, finance, site, build, and move a tiny house to fit your dream, lifestyle, needs, and budget. Once we have insulation well be in great shape to get through the winter at high altitude, while continuing progress on the Loft House. Decorative Ways to Hide a Load-Bearing Ceiling Beam, Los Banos Community: Quonset Hut Interior Eagle Field California, Ventana Monthly.com: Beautiful on the Inside, Quonset Huts.org: Chapter 6; Quonsets Today; Concluding Thoughts. It was great to have a real roof over our tent in time for monsoon season! His skills and knowledge of construction techniques have been invaluable. The ribs were taking me a long time to make and closing off the building would save me a lot of hassle, so that seemed like a good idea. We marked the edges, and then drew the arcs. Step 3 Once the insulation is secured, snip the end of the pins. And after spending most of our careers in the city, we finally got our chance in 2005 when 13 acres in northwest Pennsylvania 10 of which were once part of a cornfield came our way. Paint stripes across the ceiling of your Quonset hut dome to visually elevate the room and add one accent color. Im honestly not sure which video that was but heres a link to a blog post that explains a similar concept, probably better. Get FREE metal Quonset building quotes from several metal building suppliersand compare them! I originally thought I would erect the building myself, with the help of friends who volunteered. Strength and Durability - Quonset hut buildings feature high-quality steel with a coating that helps to prevent rust. It should show up on the right sidebar on desktop/laptop or way down at the very bottom on mobile. Slab-level drip lips can capture up to 40,000 gallons of water per year! Enter your email address to subscribe to this blog and receive notifications of new posts by email. The views out to the trees are really lovely in that spot. The Hakansons Quonset hut-style home in Pennsylvania. This won't delete the articles you've saved, just the list. 21.0 Finishing the Quonset Steel - YouTube 0:00 / 1:21 21.0 Finishing the Quonset Steel Home in the Earth 17.7K subscribers Subscribe 15K views 6 years ago This is a short video showing. Pointless for this form. You can find their contact info online. You'll find tips for slashing heating bills, growing fresh, natural produce at home, and more. 86K views 5 years ago DIY Quonset House Series In today's Q&A, Earl talks about Quonset hut end walls, explaining how he put together the end walls that came with his huts. We also have a private Facebook group called DIY Quonset Dwellers, where we share discussion, design, and construction tips with others who are interested in building their own Quonset hut house. After reviewing the information on the website that I can, I am sure the archives would have valuable information for someone building a cabin using a Quonset. Here you can see the gap more easily, where the closed cell spray foam will fill in and engage the wood while leaving a continuous layer of insulation against the metal. Another thought. See below. However, I am concerned about the following: (1) might there be a negative chemical interaction between the foam and metal that could cause corrosion? Cool Quonset Hut Home in Louisiana; 5 Questions You Must Ask Before Building a Steel Home; 5 Critical Questions Before Ordering a Steel Garage Kit; Im thinking every 2 in both directions would be the worst case scenario. By paying with a credit card, you save an additional $5 and get 6 issues of MOTHER EARTH NEWS for only $17.95 (USA only). Follow us on Instagram and Facebook. The trend died away without leaving any really successful examples. See my disclosure for more info. Continue Reading Steel "Quonset Hut" type buildings How to finish inside? The buildings didnt leak! Wood framed metal roof Quonset Hut roof sheathing/insulation. Build a swimming pool without relying on manufactured materials and chemical additives. I estimate that using the cistern saved us about $1,500 versus drilling a deep well. I can see moisture getting in between the foam and metal two ways via cracks that develop over time or are caused by less than perfect application of the foam (which would allow moisture to pass through from the interior of the house); or if the foam should separate from the metal over time as a result of the differential expansion and contraction of the metal and foam. (its fairly large) And if I get really snarky, Ill put a fireplace in there, with a leather wing-back chair and dead animal heads on the walls. We built four of these sections like the photo above, gluing and screwing all the pieces together with generous amounts of heavy-duty Liquid Nails.
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